This blog will completely introduce everything you want to know about the truck mounted blower, including its definition, working principle, components, types, manufacturers, price, and so on. Let’s keep reading with me.
What is A Truck Mounted Blower?
As the name suggests, a truck mounted blower is a small truck blower that can be installed on a truck or semi-trailer. Unlike a vertical large truck blower, the portable truck mounted blower has the advantages of light weight, compact structure, and greater convenience. It can be mounted on a truck and trailer to moved with it everywhere to unload or transfer dry bulk materials.
How Does the Truck Mounted Blower Work?
A truck mounted blower is a device that uses compressed air to pneumatically convey dry bulk materials. It generates high-pressure airflow, which “blows” solid powdery or granular materials out of the tank, achieving rapid unloading. So the truck mounted blower is widely used in dry bulk transport vehicles such as cement tanker trailers and flour tanker trailers.
The entire working process can be divided into three stages: air compression → airflow formation → material discharge.
Key Components of Truck Mounted Blower
Ⅰ. Truck Mounted Blower Parts
1. Truck Mounted Blower Core
The main unit is the core component of the entire system, typically a Roots or screw blower. It is responsible for drawing in and compressing air, providing a stable high-pressure airflow. The main unit internally consists of a rotor, housing, bearings, and a sealing system. Roots blowers are known for their simple structure and ease of maintenance, while screw blowers offer advantages such as high efficiency, low noise, and low temperature rise.
2. Truck Mounted Blower Drive System
Truck mounted blower can match to various driven ways, including PTO drive, diesel engine drive, and electric motor drive.
PTO drive truck mounted blower is directly driven by the truck engine’s PTO, offering high transmission efficiency and energy saving.
Diesel drive truck mounted blower is quipped with an independent diesel engine, which is suitable for scenarios without a PTO or requiring independent operation.
Electric drive truck mounted blower is commonly used in stationary installations or special environments, offering low noise and high control precision.
3. Truck Mounted Blower Cooling System
During operation, the truck mounted blower generates a large amount of heat. So it should work with a cooling system to prevent overheating damage. You can choose air cooling system or water cooling system as you like. Air cooling system has a simple structure and is suitable for short-term or medium-intensity operations. While water cooling system has high heat dissipation efficiency and is more suitable for long-term and high-intensity unloading tasks.
4. Air Inlet & Outlet System of Truck Mounted Blower
This system includes an intake filter, silencer, vent valve, check valve, piping, and fittings. The intake filter prevents dust and impurities from entering, protecting the rotor and bearings. The silencer reduces exhaust noise and the valves control pressure and prevent overload operation.
5. Truck Mounted Blower Lubrication System
The lubrication system provides lubrication to the bearings and gears of truck mounted blower, reducing friction and wear. Oil-free truck mounted blower uses a non-contact sealing structure and require almost no lubrication. While oil-lubricated truck mounted blower requires regular oil changes to ensure smooth operation.
Ⅱ. Truck Mounted Blower Parameters
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Types of Truck Mounted Blower
- By Application:
Dry bulk truck mounted blowers for sale
Liquid bulk truck mounted blowers for sale - By Drive Type:
PTO driven truck mounted blowers for sale
Hydraulic driven truck mounted blowers for sale
Diesel truck mounted blowers for sale
Electric truck mounted blowers for sale - By Lubrication Type:
Oil-lubricated truck mounted blower for sale
Oil-free truck mounted blowers for sale
Applications of Truck Mounted Blower
1. Air Compression
The truck mounted blower draws in ambient air through its inlet filter. Then two counter-rotating rotors (rotary vane or screw design) compress the air without contact or internal friction. This non-contact mechanism ensures oil-free operation, preventing contamination of sensitive materials like food or chemicals.
2. Pneumatic Conveying
The compressed air produced by the truck mounted blower enters the tanker vessel, where it builds up pressure. This pressurized air pushes the dry bulk material out of the tank and into the discharge line. The air stream carries the particles through the pipeline, allowing them to flow smoothly toward the destination silo.
What Should I Consider before Buying A Truck Mounted Blower?
Configurations
The configuration of a truck mounted blower is the primary factor determining its performance and application range. Therefore, you should carefully check its technical parameters during selection. Besides, different transport media has different requirements for airflow, pressure, and temperature of truck mounted blower. For example, discharging dry bulk materials requires high pressure and high flow rate. But conveying lightweight powders prioritizes airflow stability. Furthermore, the drive method of truck mounted blower also directly affects the operating environment and fuel economy. Regarding cooling methods, air cooling system is simple to use and easy to maintain, which can satisfy the requirements of short-term operation. While water cooling system is suitable for high-intensity and long-term operation. Moreover, the installation of the truck mounted blower is equally important. Some truck mounted blowers are suitable for installation on truck chassis, while others can be installed on trailers or the side of the vehicle. In summary, correctly selecting the configuration not only ensures discharging efficiency and operation stability but also extends service life and reduces energy consumption of truck mounted blowers.
Brand & Service
Brand and service are essential components of ensuring a return on investment. Different truck mounted blower manufacturers vary in processing precision, material durability, and system compatibility. The service capabilities of renowned brands are equally crucial, including providing installation guidance, commissioning training, regular inspections, and rapid-response spare parts supply. Therefore, choosing a reputable truck mounted blower brand not only means obtaining market-proven performance but also enjoying comprehensive technical support. Renowned brands often possess mature manufacturing processes and stringent quality testing standards.
Use & Maintenance
Proper use and regular maintenance can significantly extend the truck mounted blower lifespan. When operating, the operator should be familiar with the truck mounted blower start-up, shutdown, and unloading procedures. And avoiding prolonged operation under overpressure, overspeed, or high temperature conditions. During use, they should also pay attention to air filtration and intake air temperature control of the truck mounted blower to prevent dust from entering the system. Regarding maintenance, oil-free truck mounted blowers have a simple structure and longer maintenance cycles, while oil-lubricated blowers require regular oil changes and seal checks. Moreover, please regularly checking belt tension, bearing wear, cooling system, and safety valve status, which can effectively prevent sudden malfunctions. And you should shorten the maintenance interval if the truck mounted blower operates for extended periods in high-temperature or dusty environments.
Budget & Price
Budget and price are also one of the most important factors when purchasing a truck mounted blower. The truck mounted blower price should be evaluated from the perspective of total cost of ownership (TCO) rather than only the initial price. Although a high-efficiency truck mounted blower may require a higher initial investment, it is more economical in the long run. It will have the advantages of low energy consumption, low maintenance, and long lifespan. Because our ultimate goal is to achieve a balance between performance and cost while meeting actual operating requirements rather than cheep price.
How to Choose the Best Truck Mounted Blower Manufacturer?
The quality of a truck mounted blower highly determines the operating efficiency and lifespan of the equipment. Therefore, the truck mounted blower manufacturer’s professionalism and service capabilities are crucial factors affecting the overall performance of the equipment. To select an excellent truck mounted blower manufacturer, consider the following aspects:
1. Technical Strength and Experience
An excellent truck mounted blower manufacturers typically possess a strong R&D strength and rich industry experience. Learn more about truck mounted blower manufacturer, including its establishment date, the size of its technical team, and whether it possesses independent design and innovation capabilities, are primary criteria for judging its strength. A mature manufacturer can usually provide solutions with different models and drive methods to adapt to various transportation conditions.
2. Product Quality and Performance
Check whether the truck mounted blower has passed international or industry quality certifications (such as ISO system certification). And survey the source and processing precision of its main components. Good-quality truck mounted blowers for sale always have high efficiency, good wear resistance, excellent temperature control, and low noise level.
3. After-Sales Service and Spare Parts Supply
Excellent manufacturers should provide a comprehensive technical support system for the truck mounted blower, including installation guidance, operation training, troubleshooting solutions, and remote assistance. Meanwhile, the spare parts supply, the logistics speed, and the repair responsiveness are all important indicators of service level.
4. Brand Reputation and Customer Testimonials
Customer reviews, usage cases, and industry reputation can help you understand the truck mounted blower manufacturer’s credibility. Usually, a long-history and renowned brands often have long-term partners in domestic and international markets and maintain stable quality and complete service.
5. Cost and Value
Price is important, but the long-term operating costs of the product are even more crucial. A high-quality truck mounted blower may have a slightly higher initial price, but it can save more on energy consumption and maintenance. And the excellent truck mounted blower can also usually provide cost-effective and customized solutions for customers.
Conclusion
Read this complete buyer guide carefully, you will have a great understanding of the truck mounted blower. If you are the truck mounted blower beginner, you should read this blog from beginning to end to learn its working principle, applications, parameters, functions, operations, and price. If you want to advance your truck mounted blower or decided to buy a suitable truck mounted blower, you’d better read the last two parts sentence by sentence. Next, I will introduce more information and guide of truck mounted compressor and blowers, please stay tuned.
