Which brand truly offers the best performance and value of cycloblowers? Should you choose the long-established Gardner Denver cycloblowers, or the emerging and fast-growing XW Mech cycloblowers? In this blog, we’ll compare the cycloblowers of these two companies in detail to help you determine which one is right for your business needs.
What is Cycloblower?
Cycloblowers play a vital role in the transport and discharge of dry bulk materials. Compared to traditional air compressors, cycloblowers offer greater air volume while maintaining the same stability. They offer the highest air flow performance for efficient conveying of dry bulk materials——powders, granules, and pellets in various industries.
Why Compare XW Mech and Gardner Denver?
XW Mech and Gardner Denver are two leading truck cycloblower manufacturers. Gardner Denver has over a century of experience in the field of producing cycloblower compressors. It is recognized as a global benchmark for dry bulk transportation solutions. XW Mech, on the other hand, represents an emerging force. It offers environmentally friendly, energy saving, and customized cycloblower compressor solutions for ranges of dry bulk applications.
Which Cycloblower Should I Choose?
In the following content, I will tell you how to choose the best cycloblower that suits your requirements. It will cover several aspects, including brand background, technical composition, application cases, product prices and service supports.
1. Brand Background
Gardner Denver
Gardner Denver is an American air compressor manufacturing company established in 1989. It is a world-renowned provider of fluid and compressor solutions. It specializes in the research, development, and produce of a wide range of vacuum pumps, air compressors, blowers, as well as other fluid transfer equipment. Gardner Denver Transport have harnessed their 100+ years of industry knowledge to provide a portfolio that specializes in a wide variety of dry bulk applications. Moreover, in 2019, the merger with Ingersoll Rand further strengthened its leadership in global compressor solutions.
XW Mech
XW Mech, a Chinese manufacturer of various fluid machinery. With over 20 years of industry experience and rapid development growth, XW Mech focuses on the product innovation and quality control, providing customized solutions for various dry bulk applications. They have successfully developed oil-free screw technology, satisfying modern requirements for energy efficiency and food-grade compliance. Their oil-free screw cycloblowers and compressors are widely used in dozens of countries and regions worldwide. They products can be used for transfer ranges of dry bulk materials, including cement, food, animal feed, chemicals, and construction materials.
2. Design & Structure
XW Mech has built a strong reputation on its diverse line of cycloblowers, offering models to meet diverse industrial and transportation needs. Gardner Denver, on the other hand, is widely recognized for its T5 cycloblower compressors. While the two companies have different cycloblower series. And their brand positioning differ each other. However, they both utilize a similar industrial design philosophy: an oil-free design combined with a screw structure.
The screw structure ensures stable pressure output, low vibration, and low noise, which are essential for efficient dry bulk transport and discharge. It enables the intermeshing rotors to continuously and smoothly draw in, compress, and exhaust air. And thanks to the oil-free design, they are known as food-grade cyclone blowers. Gardner Denver and XW Mech have eliminated the risk of air contamination by oil——very crucial for food industries, pharmaceutical industries, and chemical industries. Furthermore, oil-free technology also reduces maintenance costs, minimizes environmental impact, and ensures energy-efficient operation.
3. Technical Parameters
XW Mech Cycloblower Compressor
| Blower | ||||
| Speed | 950rpm | 1200rpm | 1500rpm | 1800rpm |
| Pressure | 2.0 bar | |||
| Discharge Temperature | 170℃ | 172℃ | 173℃ | 182℃ |
| Flow m³/hr | 660 | 854 | 1060 | 1265 |
| Power kW | 38.7 | 47.3 | 58.3 | 69.9 |
| Max Inhalation Temperature | 50℃ | 50℃ | 50℃ | 50℃ |
| Pressure | 2.5 bar | |||
| Discharge Temperature | 200℃ | 201℃ | 207℃ | 222℃ |
| Flow m³/hr | 609 | 804 | 1029 | 1220 |
| Power kW | 44.7 | 54.5 | 66.8 | 79.8 |
| Max Inhalation Temperature | 42℃ | 45℃ | 47℃ | 47℃ |
GD T5 Cycloblower Compressor
| Blower T5 CDL 9 L | |||
| Speed | rpm | 1000 | 2000 |
| Volume flow | m³/h | 340 | 935 |
| Operating pressure | bar | 1.2 | 1.2 |
| Power | kW | 18 | 36 |
| Weight | kg | 125 | 125 |
| Pressure | 1.37 bar | 1.10 bar |
| Maximum Flow | 1,180 m³/hr | 1,232 m³/hr |
Comparing the two parameter tables mentioned above, we can see that at a pressure of 1.2 bar, the GD T5 cycloblower compressor runs at a speed of 1000 rpm, produces approximately 340 m³/hr of airflow, and consumes approximately 18 kW of power. At a pressure of 2.0 bar, the XW truck cycloblower compressor runs at a speed of approximately 1200 rpm, produces 854 m³/hr of airflow, and consumes 47.3 kW of power.
At 1.2 bar pressure, the GD T5 cycloblower compressor runs at a speed of 2000 rpm, produces 935 m³/hr of airflow, and consumes approximately 36 kW of power. Even at a higher pressure of 2.5 bar, the XW cyclone blower can still deliver 1265 m³/hr of airflow at a speed of 1800 rpm, consuming approximately 69.9 kW of power.
In summary, while the GD T5 cycloblower compressor power consumption is lower within the same air volume range, the XW cycloblower still delivers nearly three times the air volume of the GD cycloblower at higher pressures. Overall, the XW cycloblower offers significant advantages in high-volume and high-pressure applications, maintaining stable output at high pressures between 2.0 and 2.58 bar. It is particularly well-suited for the dry bulk material industry, which requires efficient and stable conveying of large air volumes and higher-density materials.
4. Advantages & Benefits
Both the GD and XW series cycloblowers offer stable performance, high efficiency, and high air volume, meeting diverse operating conditions and user needs. They are therefore renowned within the dry bulk transport industry. So, are there any differences in their performance? Yes, of course. While there are many similarities, a closer look reveals that the XW Mech cycloblower series delivers higher air volume output at the same pressure, enabling more efficient material conveying. Furthermore, at the same air volume, it uses less power and consumes less energy, significantly reducing customers’ total operating costs. I’ll illustrate this more clearly with data.
First, at the same pressure, the XW cycloblower compressor exhibits a significant air volume advantage. For example, at the same pressure, it delivers approximately 10% more air volume than the GD series cycloblower. Second, at the same speed, the XW cycloblower compressor delivers greater air volume. Data shows that at a speed of 2500 rpm, the air volume of the XW cycloblower compressor is comparable to that of the GD series at speeds above 3000 rpm. In other words, while producing the same air volume, the XW series blowers operate at a lower speed, which means less wear on the core components, lower maintenance costs, and significantly extended service life. Third, at the same air volume, the XW cycloblower offers greater energy savings. It consumes approximately 3% less power than that of GD’s. The cumulative energy savings are particularly significant during prolonged, high-load operation.
5. Application Cases
Both the GD and XW cycloblowers for sale are ideal for handling dry bulk materials and are widely used in industries such as animal feed, plastics, chemicals, and construction materials. Examples include cement, flour, lime, plastic pellets, gravel, animal feed, and quarried materials. But oil-free food grade cycloblower of XW Transport give it an advantage in industries requiring the highest safety standards and zero pollution, making it particularly popular in the food, pharmaceutical, and other industries with stringent hygiene requirements.
6. Cost & Price
T5 cycloblower compressor, with its established brand and global recognition, offers excellent resale value and proven durability. However, T5 cycloblowers typically require a higher initial investment. Its starting price is over 6,000 US dollars， increasing depending on the configuration. XW cycloblower offers a more cost-effective alternative, starting at just $4,500 USD, without sacrificing performance. Its oil-free design will highly reduce your operating costs. This means you will obtain lower energy consumption and maintenance cost, and longer service life. Furthermore, XW cycloblower compressor abandons the emphasis on low cost and is committed to providing an excellent total cost of ownership (TCO), truly maximizing your profitability within your budget. TCO is the ideal solution for customers who prefer long-term value.
7. Service Support
Gardner Denver and XW Mech cycloblowers both pride the most extensive and professional service networks. Their service teams offer 24/7 online customer service and technical support, ensuring a timely response to all your needs.
However, there are some differences: GD has more standardized and uniform service process; while XW typically provides incomparable customized technical assistance, tailoring solutions to your specific needs. If you prefer standardization, GD is a better fit; but if you prioritize customization, XW Mech is an ideal choice.
Conclusion
Both XW Mech and Gardner Denver cycloblowers offer strong value propositions, but they cater to slightly different priorities. XW Mech cycloblowers stands out with its adaptability, high air flow, highly customized services, and responsive local support. Therefore, XW Mech truck cycloblower is more attractive to businesses that pursue adaptability and innovation. However, Gardner Denver cycloblower compressor has century history, global reputation, exceptional reliability, and standardized service, appealing to businesses seeking brand assurance.
Choosing XW Mech cycloblower or Gardner Denver cycloblower depends on whether you prefer perfect adaptability and customized service or brand reliability and standardized service.
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